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Wire cut EDM machining (электроэрозионная обработка с использованием проволоки) используется для обработки различных штампов, пластиковых форм, форм для порошковой металлургии и т. д., которые имеют комбинированные 2D и 3D поверхности или компоненты. Оно также может обрабатывать различные образцы пластин, магнитную сталь, кремниевую сталь, полупроводящие материалы или драгоценные металлы. Кроме того, оно способно выполнять мелкую обработку, обработку нестандартной формы желоба или обработку стандартного дефекта образцовых деталей, широко применяемую в электротехнике, прецизионных станках, легкой промышленности, военной промышленности и т. д.
● Система реального многозадачного выполнения
● Программирование в формате ISO
● Управление файлами
● Проверка геометрии пути
● Поддержка масштабирования части чертежа
● Поддержка отображения симуляции пути и сигнальной программы ЧПУ
● Поддержка сигнальной и непрерывной отрисовки ЧПУ программы
● Отображение пути обработки и реального времени ЧПУ программы
● Отображение пути обработки при увеличении и перемещении
● Отображение времени обработки
● Отображение диаграммы напряжения зазора, скорости разряда и скорости обработки в реальном времени
● Приостановка во время обработки
● Поддержка большего количества языков
● Поддержка зеркального отображения осей X/Y, обмена осей X/Y, поворота и пропорционального масштабирования
● Установка смещения
● Обработка острых углов, в том числе
● Поддержка замедления обработки в углах и настройки параметров обработки углов
● Поддержка проверки края перед обработкой
● Поддержка автоматической функции сверхзахода
● Поддержка пустого хода
● Поддержка обмена пустого хода и фактической обработки
| Mechanical body | AG560 |
| Dimension of the machine | 2850X2400x2250mm |
| Weight of mechanical body | 3550Kg |
| Acreage | 2800X2400mm |
| Dimension of work-table | 800X585 mm |
| Distance between work-table and floor | 1000mm |
| Travel X/Y/Z | 500x350x300mm |
| Travel U/V | 100mm 90x90mm(AG560T) |
| Max Erosion taper | ±30°（ 50mm） |
| Working environment | |
| Temperature ensuring accuracy | 20±3℃ |
| Temperature fluctuation | <0.5℃/H |
| Temperature allowed | 15～30℃ |
| Humidity | 40-80% |
| Work-pieces | |
| Max. weight of work-piece | 400Kg |
| Max. dimension of work-piece | 1000x600x295mm |
| Work tank | |
| Dimension of work tank | 1120X800x350mm |
| Type of opening work tank | Left swing |
| Coordinate axes | |
| Manual velocity of axe X/Y/U/V/Z | Four grades Max.: 1.8m/min |
| Double-direction positioning accuracy of axe A（according to ISO230-2:1997） | X: 0.006mm Y: 0.005 U: 0.005 V: 0.005 Z: 0.010 |
| Single-direction repeated positioning accuracy (R↑ or R↓) | 0.005mm |
| Reverse distance of B | 0.002mm |
| Offset for software pitch | Offset space 5mm |
| Ball screw of axe X/Y | Φ32mm/ Bolt distance: 4mm C1 grade |
| Ball screw of axe U/V/Z | Φ25mm/ Bolt distance: 4mm C1 grade |
| Guide-way of X/Y/U/V/Z | Linear ball guide-way |
| The smallest resolution (X/Y/U/V/Z) | 1μm |
| Deceleration ratio of the belt of Z-axis | 1:2 |
| Motor of X/Y/U/V/Z | AC servo motor |
| Wire-driving structure | |
| Diameter of wire | 0.15/0.20/0.25/0.30mm brass wire |
| Dimension of wire container | Max: Φ160mm |
| Velocity of wire | Max.: 200mm/s |
| Control the tension of wire when machining | Adjust automatically |
| Wire alignment | Automatically |
| Wire installation | Manual |
| Wire-through | Automatically |
| Wire-retract | Automatically |
| Dielectric tank | |
| Filtration | Two filter paper (accuracy:5μm, dimension:Φ340Xφ46×450 direction: from outside to inside) |
| Cubage of dielectric tank | 800L |
| Type of medium | Pure water or distilled water |
| Capacity of resin | 20L |
| Water-cooling system | 3500W |
| Power of re-cycling pump | 0.96Kw |
| Power of high-voltage pump | 1.5Kw |
| Power of water-input pump | 1.03KW |
| Power of water pump | 0.96Kw |
| Dimension of dielectric tank | 1853X1200x1670mm |
| Weight of dielectric tank | 350Kg |
| Generator | |
| Criterion power | 3x380V 50/60Hz 7KVA |
| Fluctuation allowed | 380V±10% 50±1Hz |
| Current fully loaded | 10A |
| Dimension | 605X900x1890mm |
| Weight | 350Kg |
| Filter net | Non spin cloth |
| CNC | |
| Control system | IPC system (Celeron 650) |
| Operation system | Windows XP |
| Hard disk | >16 G CF card |
| Type of input | MDI，USB, LAN |
| Display | 15”LCD |
| Language | Chinese/English |
| Controlling axe | Five axes/Four axes simultaneity |
| Command mode | Incremental/absolute |
| Unit | Inch/metric |
| Interpolation | Linear / arc |
| Mini. Input | 0.001mm |
| Max. input | 999.999mm |
| The smallest increment | 0.001mm |
| Coordinate system | Mechanical and customer |
| Offset for pitch error | 5 axes |
| Assistance function | Suggestive errors |
| Format of code | ISO |
| Sub-program | The most layer: 9 the most nesting: 99 |
| Accessorial functions | Center-finding /wire alignment/ edge-finding /save and return to reference /mechanical reference |
| Programming | Mirror image of AXE X/Y, exchange of AXE X/Y ,rotation, proportion |
| Variable of program | H register |
| Machining | Drawing-checking/ Machining-tracking |
| Edit | Set new file/Save file/Re-name file/ Delete file |
| Power-cut automatically | Save automatically when power-off/ resume automatically when power-in |
| Remote control | Have this function |
| Programming during machining | Have this function |
| Modify parameters of generator during machining | Have this function |
| Diagnosis | Have this function（just for maintenance personnel） |
| Drawings-examine(3D or 2D) /zoom/movement | Have this function |
| Error message is displayed in real time. | Have this function |
| Machining state is displayed in real time. | Have this function |
| Display the edition of software/ hardware | Have this function |
| Display date and machining time | Have this function |
| Configuration of machine parameters | Have this function |
| Display the index of geometry contrail | Have this function |
| Remote control | |
| Function keys | Display of axe XYUV/ Axis selection and movement / moving velocity and single /start pump/wire-driving/ moving velocity and single / return to origin / edge-finding/center-finding |
| Generator and machining | |
| Max. machining current | 25A |
| Storage of machining conditions | 500 |
| Max. machining velocity (D0.25mm wire) | 180 mm2/min |
| Best roughness | Ra 0.4μm |
| CNC | |
| Control system | IPC system (Celeron 650) |
| Operation system | Windows XP |
| Hard disk | >16 G CF card |
| Type of input | MDI，USB, LAN |
| Display | 15”LCD |
| Language | Chinese/English |
| Controlling axe | Five axes/Four axes simultaneity |
| Command mode | Incremental/absolute |
| Unit | Inch/metric |
| Interpolation | Linear / arc |
| Mini. Input | 0.001mm |
| Max. input | 999.999mm |
| The smallest increment | 0.001mm |
| Coordinate system | Mechanical and customer |
| Offset for pitch error | 5 axes |
| Assistance function | Suggestive errors |
| Format of code | ISO |
| Sub-program | The most layer: 9 the most nesting: 99 |
| Accessorial functions | Center-finding /wire alignment/ edge-finding /save and return to reference /mechanical reference |
| Programming | Mirror image of AXE X/Y, exchange of AXE X/Y ,rotation, proportion |
| Variable of program | H register |
| Machining | Drawing-checking/ Machining-tracking |
| Edit | Set new file/Save file/Re-name file/ Delete file |
| Power-cut automatically | Save automatically when power-off/ resume automatically when power-in |
| Remote control | Have this function |
| Programming during machining | Have this function |
| Modify parameters of generator during machining | Have this function |
| Diagnosis | Have this function（just for maintenance personnel） |
| Drawings-examine(3D or 2D) /zoom/movement | Have this function |
| Error message is displayed in real time. | Have this function |
| Machining state is displayed in real time. | Have this function |
| Display the edition of software/ hardware | Have this function |
| Display date and machining time | Have this function |
| Configuration of machine parameters | Have this function |
| Display the index of geometry contrail | Have this function |
| Remote control | |
| Function keys | Display of axe XYUV/ Axis selection and movement / moving velocity and single /start pump/wire-driving/ moving velocity and single / return to origin / edge-finding/center-finding |
| Generator and machining | |
| Max. machining current | 25A |
| Storage of machining conditions | 500 |
| Max. machining velocity (D0.25mm wire) | 180 mm2/min |
| Best roughness | Ra 0.4μm |
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